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Soundbreak XP Gypsum Board is an acoustically enhanced gypsum board used in the construction of high STC wall assemblies. This innovative gypsum board allows for construction of high STC wall assemblies that are thinner, cost effective and more reliable than traditional methods for constructing these types of assemblies.
SoundBreak XP Gypsum Board has an acoustically enhanced, high density gypsum core encased in a heavy, abrasion and mold/mildew/moisture resistant, 100% recycled, purple paper on both sides. Used in construction of high rated STC wall assemblies, SoundBreak XP consists of a layer of viscoelastic damping polymer sandwiched between two pieces of high density mold resistant gypsum board, providing constrained layer damping.
Increasing land costs have resulted in larger amounts of high density multi-family housing in a growing number of United States housing markets. The result of high density housing is individual living units positioned closer together than traditional single-family housing.
Home theater systems are becoming more prevalent in use and sophistication, resulting in the potential for more noise being transmitted between wall partitions. Commercial buildings such as schools, hospitals and hotels also have an increasing need to control sound between areas of a building.
All of these changing market dynamics have resulted in an increased need for higher rated Sound Transmission Class (STC) wall partitions, which reduce the transmission of airborne sound between living spaces within buildings.
What is an Acceptable STC Rating for a Wall Partition? National Research Council of Canada SurveyJ.S. Bradley, Deriving Acceptable Values for Party Wall Sound Insulation survey results
The goal of a high rated STC wall partition is to decrease the amount of sound transmission through the partition. The following five variables can have impact on the ability of the partition to provide this loss.
Increasing the mass of a wall partition increases the amount of sound transmission loss. Increasing mass in a cost and space effective way can be a challenge.
Increasing the stiffness of a wall partition will decrease the amount of sound transmission loss. For that reason metal studs outperform wood studs, and 24″ o.c. f raming spacing outperforms 16″ o.c. framing spacing.
Introduction of damping will increase the amount of sound transmission loss. In particular, constrained layer damping can be effective for structure type applications.
Increasing the depth of the cavity of the partition can increase the amount of sound transmission loss, especially when the cavity is filled with acoustical insulation.
Adding sound-absorbing material such as fiberglass or mineral fiber insulation to the cavity of a partition will increase the amount of sound transmission loss. The sound-absorbing material should completely fill the cavity but not be compacted or compressed in any way.
APPLICABLE STANDARDS AND REFERENCES | |
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ASTM C 1396 | ASTM G 21 |
ASTM C 1629 | Gypsum Association GA-216 |
ASTM C 840 | Gypsum Association GA-214 |
ASTM D 3273 |
PHYSICAL PROPERTIES | ||
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Thickness, Nominal | 1/2″ Regular (12.7 mm) |
5/8″ Type X (15.9 mm) |
Width, Nominal | 4′ (1219 mm) |
4′ (1219 mm) |
Length, Standard | 8′ through 12′ (2438 mm – 3657 mm) |
8′ through 12′ (2438 mm – 3657 mm) |
Weight, lbs/sf, Nominal | 2.3 | 2.7 |
Surface Burning Characteristics (per ASTM E 84) |
Flame Spread: 15 Smoke Developed: 0 | Flame Spread: 15 Smoke Developed: 0 |
Surface Abrasion Resistance (per ASTM C 1629) |
Level 3 | Level 3 |
Indentation Resistance (per ASTM C 1629) |
Level 1 | Level 1 |
Soft Body Impact Resistance (per ASTM C 1629) |
Level 1 | Level 1 |
1/2″ Regular Gypsum Board Partitions – Wood Framing | |||||
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Description | Test No. | STC | |||
SINGLE LAYER – 2 × 4 STUDS | |||||
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1/2″ Regular Gypsum Board vertically applied to each side of 2 × 4 studs 16″ o.c. with 1-1/4″ type W screws 12″ o.c. Joints staggered on opposite side. 3″ glass fiber insulation in stud cavity. | NBC-W1b | 34 |
1/2″ Soundbreak XP Gypsum Board Partitions – Wood Framing | |||||
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Description | Test No. | STC | |||
SINGLE LAYER – 2 × 4 STUDS | |||||
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1/2″ SoundBreak XP Gypsum Board vertically applied to one side of 2 × 4 studs 24″ o.c. with 1-1/4″ type W screws 12″ o.c. 1/2″ Standard Gypsum Board vertically applied to opposite side with 1-1/4″ type W screws 12″ o.c. Joints staggered on opposite side. 3″ glass fiber insulation in stud cavity. | NGC 2009027 | 49 | ||
UNBALANCED – 2 × 4 STUDS | |||||
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Base layer of 1/2″ Standard Gypsum Board vertically applied to one side of 2 × 4 studs 24″ o.c. with 1-1/4″ type W screws 24″ o.c. Face layer of 1/2″ SoundBreak XP Gypsum Board vertically applied with 1-5/8″ type W screws 12″ o.c. 1/2″ Standard Gypsum Board vertically to opposite side with 1-1/4″ type W screws 12″ o.c. Joints staggered each layer and opposite sides. 3″ glass fiber insulation in stud cavity. | NGC 2009028 | 51 |
5/8″ Soundbreak XP Gypsum Board Partitions – Wood Framing | |||||
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Fire Rating | Description | Test No. | STC | ||
SINGLE LAYER – 2 × 4 STUDS | |||||
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5/8″ SoundBreak XP Gypsum Board vertically applied to each side of 2 × 4 studs spaced 24″ o.c. with 1-1/4″ type W screws 12″ o.c. 3-1/2″ glass fiber in stud cavity. | RAL TL-07-145 | 53 | ||
Fire Rating | Ref. | Design No. | |||
1 hr. | UL | U309 | |||
UNBALANCED STAGGERED – 2 × 4 STUDS | |||||
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Base layer 5/8″ Fire-Resistance Rated Gypsum Board vertically applied to staggered 2 × 4 studs spaced 16″ o.c. on 2 × 6 plates with 1-1/4″ type W screws 12″ o.c. Face layer of 5/8″ SoundBreak XP vertically applied with 2″ type W screws 16″ o.c. 5/8″ Fire-Resistance Rated Gypsum Board vertically applied to opposite side with 1-1/4″ type W screws 12″ o.c. Vertical joints staggered 16″ each layer and opposite sides. 2-1/2″ glass fiber in stud cavity. | RAL TL-07-170 | 60 | ||
Fire Rating | Ref. | Design No. | |||
1 hr. | GA | Based on WP3514 | |||
UNBALANCED DOUBLE ROW – 2 × 4 STUDS | |||||
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Base layer 5/8″ Fire-Resistance Rated Gypsum Board vertically applied to double row of 2 × 4 studs spaced 16″ o.c. on separate plates with 1-1/4″ type W screws 12″ o.c. Face layer of 5/8″ SoundBreak XP vertically applied with 2″ type W screws 16″ o.c. 5/8″ Fire-Resistance Rated Gypsum Board vertically applied to opposite side with 1-1/4″ type W screws 12″ o.c. Vertical joints staggered 16″ each layer and opposite sides. 3-1/2″ glass fiber in stud cavity. | RAL TL-07-147 | 64 | ||
Fire Rating | Ref. | Design No. | |||
1 hr. | GA | Based on WP3514 | |||
H-STUD AREA SEPARATION WALL | |||||
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Two layers of 1″ Fire-Shield Shaftliner inserted in 2″ H-studs spaced 24″ o.c. Minimum 3/4″ air space between shaftliner and adjacent construction.5/8″ Soundbreak XP Gypsum Board vertically applied to outside of 2 × 4 studs spaced 16″ o.c. with 1-1/4″ type W screws 12″ o.c. 3-1/2″ glass fiber in stud cavity. | NRCC B-3451.1 | 67 | ||
Fire Rating | Ref. | Design No. | |||
2 hr. | UL | U347 |
5/8″ Soundbreak XP Gypsum Board Partitions – Steel Framing | |||||
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Fire Rating | Description | Test No. | STC | ||
SINGLE LAYER – 3-5/8″ STUDS | |||||
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5/8″ SoundBreak XP Gypsum Board vertically applied to one side of 3-5/8″ steel studs 24″ o.c. with 1″ type S screws 8″ o.c. at perimeter and 12″ o.c. in the field. 5/8″ Fire-Resistance Rated Gypsum Board vertically applied to opposite side with 1″ type S screws 8″ o.c. at perimeter and 12″ o.c. in the field. Joints staggered on opposite side. 3-1/2″ glass fiber in stud cavity. | RAL TL-07-389 | 54 | ||
Fire Rating | Ref. | Design No. | |||
1 hr. | UL | U465 | |||
UNBALANCED – 3-5/8″ STUDS | |||||
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Base layer 5/8″ SoundBreak XP Gypsum Board vertically applied to 3-5/8″ steel studs spaced 24″ o.c. with 1″ type S screws 24″ o.c. Face layer 5/8″ Fire-Resistance Rated Gypsum Board vertically applied with 1-5/8″; type S screws 12″ o.c. 5/8″ Fire-Resistance Rated Gypsum Board vertically applied to opposite side with 1″ type S screws 12″ o.c. Vertical joints staggered 24″ each layer and opposite sides. 3-1/2″ glass fiber in stud cavity. | RAL TL-06-334 | 57 | ||
Fire Rating | Ref. | Design No. | |||
1 hr. | UL | UL465 | |||
DOUBLE LAYER – 3-5/8″ STUDS | |||||
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Base layer 5/8″ Soundbreak XP Gypsum Board vertically applied to 3-5/8″ steel studs spaced 24″ o.c. Two layers 5/8″ Fire-Resistance Rated Gypsum Board vertically applied to opposite side. Base layer attached with 1″ type S screws 24″ o.c. Face layer attached with 1-5/8″ type S screws 12″ o.c. Vertical joints staggered 24″ each layer and opposite sides. 3-1/2″ glass fiber in stud cavity. | RAL TL-07-168 | 60 | ||
Fire Rating | Ref. | Design No. | |||
2 hr. | UL | V484 | |||
DOUBLE LAYER – 6″ STUDS | |||||
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Base layer 5/8″ SoundBreak XP Gypsum Board vertically applied to 6″ steel studs spaced 24″ o.c. with 1″ type S screws 24″ o.c. Face layer 5/8″ Fire-Resistance Rated Gypsum Board vertically applied with 1-5/8″ type S screws 12″ o.c. Two layers 5/8″ Fire-Resistance Rated Gypsum Board vertically applied to opposite side. Base layer attached with 1″ type S screws 24″ o.c. Face layer attached with 1-5/8″ type S screws 12″ o.c. Vertical joints staggered 24″ each layer and opposite sides. 6″ glass fiber in stud cavity. | NRCC B-3456.2 | 61 | ||
Fire Rating | Ref. | Design No. | |||
2 hr | UL | V484 | |||
UNBALANCED DOUBLE ROW – 2-1/2″ STUDS | |||||
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Base layer 5/8″ SoundBreak XP Gypsum Board applied vertically to double row of 2-1/2″ steel studs 24″ o.c. with 1″ type S screws 8″ o.c. at perimeter and 12″ o.c. in the field. Face layer 5/8″ Fire-Resistance Rated Gypsum Board applied vertically to opposite side with 1″ type S screws 8″ o.c. at perimeter and 12″ o.c. in the field. Joints staggered on opposite side. 3″ glass fiber or mineral wool insulation in stud cavity. | NGC 2008036 | 59 | ||
Fire Rating | Ref. | Design No. | |||
1 hr. | UL | V488 |
Note: In multi-layer systems, SoundBreak XP Gypsum Board can be used as either a face layer or a base layer without affecting the STC Rating.
UL Listed Assemblies
The 5/8″ SoundBreak XP Gypsum Board is tested in accordance with ASTM Standard E 119 and
is classified as Type X for use in the following UL listings: U017, U301, U302, U305, U309,
U326, U330, U332, U338, U339, U341, U342, U351, U354, U355, U356, U357, U358, U360, U364,
U368, U369, U371, U379, U392, U405, U411, U418, U420, U425, U428, U429, U434, U439, U449,
U450, U460, U465, U466, U475, U487, U494, U499, U505, U524, U525, U531, U646, U647, U648,
U649, U651, U652, U926, V408, V415, V419, V420, V421, V425, V430, V432, V433, V434, V435,
V438, V449, V450, V486, V483, V484, V488
UL Core Designation
5/8″ SoundBreak XP Gypsum Board: SoundBreak XP